0102030405
Different type and size of Titanium/nickel Flange PL/ WN/ SO/ IF/ SW/ TH/ BL/ LWN
Product introduction
Nickel flange standards include ASA/ANSI/ASME (USA), PN/DIN (European), BS10 (British/Australian), and JIS/KS (Japanese/Korean). Flange temperature and pressure tolerances are dependent on the rating. American Elements specializes in producing high purity uniform shaped Nickel Flanges. American Elements offers custom flanges with annealed or hard tempers and will meet most of the common Milspec or ASTM standards. Nickel flanges are circular with external ridges and varying threaded holes. In addition to standard alloys, American Elements also specializes in corrosion resistant alloys, high temperature applications, and custom shapes and forms, including custom hole drill locations and threading. American Elements also produces Nickel as rod, ingot, powder, pieces, disc, granules, wire, and in compound forms, such as oxide. Flanges are often used to connect pipes or steam cylinders. Most flanges have external ridges with circular holes so screws can provide extra safety and strength.
The titanium flanges are combined with lugs or adapters. Each is either cast, threaded, or welded alongside a gasket and several bolts and nuts. After fastening the nuts, a specified pressure deforms the gasket and fills any imperfections on the seal to create a tight bond, maximizing the flange’s weight capacity.
Flange manufacturing process
The manufacturing process of flanges includes material preparation, die making, forging or casting, processing and heat treatment. Its manufacturing process is strict, ensuring quality while ensuring product performance to meet the design requirements.
1. Material preparation: The selection of high-purity Nickel 201 pure nickel alloy as raw material, the quality of the material directly affects the performance of the product.
2. Mold manufacturing: Manufacture molds with appropriate specifications according to the standard requirements to ensure that the size and shape of the product meet the requirements.
3. Forging or casting: According to the requirements of product size and shape, choose the appropriate forging or casting process for processing to ensure the strength and tightness of the product.
4. Processing and heat treatment: Through turning, milling, lathe processing and other technologies, the product is precision processed, while heat treatment is performed to improve the physical properties and corrosion resistance of the product.
Features
Nickel alloy flange is a connector made of nickel alloy material which is resistant to acid and alkali, high temperature and high pressure. Nickel 201 Pure nickel alloy is an iron-free nickel alloy with excellent corrosion resistance, thermal stability and mechanical properties. Its main characteristics include: good corrosion resistance, suitable for acid, salt and various active chemical media; High temperature and high pressure resistance, can work in high temperature and high pressure environment for a long time; Low magnetic, will not interfere with electronic equipment; Good heat resistance and thermal stability, suitable for high temperature working environment.
Titanium flanges have excellent corrosion resistance in many media. Acid and alkaline resistance, long service life, low density, high strength, equipment weight, smooth surface, no dirt, dirt coefficient is greatly reduced. It is widely used in petroleum, chemical industry, electric power, metallurgy, chemical fiber, food, pharmaceutical, chlor-alkali, vacuum salt making, fine chemical industry, biological engineering, seawater desalination, ocean engineering and other industries.
Product Paramenters
Trade Name |
UNS # |
Flanges |
Alloy® 20 |
N08020 |
B/SB462 |
Nickel 200 |
N02200 |
B/SB564 |
Nickel 201 |
N02201 |
-------- |
Monel® 400 |
N04400 |
B/SB564 |
Inconel® 600 |
N06600 |
B/SB564 |
Inconel® 625 |
N06625 |
B/SB564 |
Incoloy® 800 |
N08800 |
B/SB564 |
Incoloy® 800H |
N08810 |
B/SB564 |
Incoloy® 800HT |
N08811 |
B/SB564 |
Incoloy® 825 |
N08825 |
B/SB564 |
Product Applications
Package
Standard export wooden box packing